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Model Name
SBP-5000
Basic Specifications
· Check the alarm and message for each process.
· Prevention of poor opening of POUCH (charging, SEALING).
· Manual operation by process.
· Production quantity and total production quantity counters.
· Manually adjust the position of the finger cylinder when changing the size of the pouch.
· CONVEYOR TRANSFER DEVICE.
· Transfer pump unit. (Transfer from culture tank to packaging machine glass pipe storage hopper).
· Automatic level switch (storage tank automatic supply and valve shut-off).
· SEALING HEATER open circuit alarm.
· Automatic cleaning. (Automatic cleaning of the glass tube storage hopper and filling nozzle by transferring cleaning liquid from the cleaning tank to the transfer pump, steam cleaning).
· a stamping device
· Storage Hopper (28000 cc, glass tube).
· Use of sanitary piping from transfer pump to wrapper storage hopper.
Work process
Automatic supply of POUCH → Opening of POUCH → Fill of culture → 1st adhesion → Cooling and sealing → Product discharge
production capacity
5–7 packs/min (based on 2 L)
<Features>
* It has a compact design and slip type that can be installed in a small place and has good space utilization.
* The vertical CONVEYOR work structure facilitates space utilization.
<Operation by process>
A. Automatic supply of POUCH
* Automatically supplied by AIR vacuum PAD and AIR cylinder when 100 to 200 sheets of POUCH are loaded onto the loader.
나. POUCH OPEN
*After receiving and transferring POUCH in the process A, the inlet of both ends of the bag is opened for easy charging using vacuum AIR PAD and wind.
C. Fill culture fluid
* B. Receive open PUCH in the process and charge the culture fluid quantitatively.
D. POUCH TRANSFER
* C. After quantitative charging in the process, various tongs cylinders mounted on the lower end of the opened pouch are operated and then transferred to the finger cylinder position.
E. Finger cylinder close
* D. In the process, the finger cylinder closes the charged PUCH.
F. SEALING
* D,E. The POUCH transferred in the process is SEALed by operation on both cylinders.
G. Cooling and stamping (pressing method)
* A number is sealed on the center of the POUCH transferred in the D,E, and Bar processes by both ends cylinder operation.
(e.g. 2019.08.12).
H. Product emissions
* The completed POUCH is discharged by CONVEYOR.
<Production specifications by process>
A. POUCH HEIGHT DEVICE
* POUCH HEIGHT: Automatic adjustment of CONVEYOR up and down by cylinder drive.
Width: Manual adjustment by inserting the guide plate inside the POUCH loader.
* Drive: Pneumatic.
* Material used:
PLATE: AL6061, SUS304.
ROUND BAR: SUS304.
VACUUM PAD: Silicon (Ø20) 2-tier pleated
SOLENOID VALVE, AIR CYLINDER, (TPC).
B. POUCH OPENING DEVICE
* VACUUM: PACK two-stage TAPE on both sides.
VACUUM PAD: Silicone (Pi15) Two-stage Wrinkle
AIR CYLINDER.
* Material used:
PLATE: AL6061, SUS304.
ROUND BAR: SUS304.
C. Quantitative filling device for culture fluid
* It minimizes charging time by applying the gravitational quantitative charging method of the auxiliary tank type with AIR BREATHING HOLL installed.
* Charging capacity: 2-5L.
* Adjust the amount of charge: Adjust the time on the touchscreen window.
* Material used:
PLATE: AL6061, auxiliary valve (SUS316).
ROUND BAR: SUS304.
D. SEALING DEVICE
* HEATING HEATING TYPE HEATING COMPRESSION SYSTEM.
HEATER: Pie 10 x 300 cm (1 piece).
Capacity: 220V-350W.
* Temperature control: digital.
* Material used:
PLATE: AL6061 SUS304, BS(HEATER BOD
ROUND BAR: SUS304.
HEATER CUSHION: SILICONE PLAT.
E. The seal
* Sealing The Sealing part of the PACK that has been sealed is ironed, and the expiration date and manufacturing date are sealed.
* Number exchange: Replace type manually after disassembling the typeboard.
* Material used:
PLATE: AL6061,SUS304.
ROUND BAR: SUS304.
F. Product emissions
* The completed POUCH is discharged by BELT CONVEYOR.
* * CONVYEOR 폭: 300cmm.
* Drive MOTOR: 220V-90W-1/20.
* Material used:
PLATE:AL6061, SUS304.
ROUND BAR: SUS304.
CONVEYOR BELT: PVC-2t.
<CONTROL SYSTEM>
* Control method: Controlled by PLC, touch screen, MOTOR, and AIR SYSTEM.
<Structure>
* FRAME: SUS304 (T5) and AL60 profiles.
* Workpiece: SUS, and AL6061.
